Model NO.: ACE80/156-ACE92/188
Cavity: Single Cavity
Extruder Gearbox: High Torque Vertical Type
Gearbox Bearing: NSK,SKF
Motor Brand: Weg,Siemens
Extruder Model: Ace80/156-Ace92/188
Extrusin Speed: 1.0-2.0m/Min
Barrel & Screw: Bimetallic Barrel & Screw
Controller: Siemens PLC
Extrusion Mode: Co-Extrusion
Trademark: ACEEXTECH
Transport Package: Wood Pallet and Film Covered
Specification: 880mm PVC ASA colonial tile extrusion line
Origin: China
HS Code: 8477800000
ASA PMMA coated PVC synthetic Resin Tile making machine
ASA PMMA coated PVC synthetic Resin Tile making machine for production of variety of classic shapes, such as colonial style in Brazil, bamboo style in China and European big wave style which are consistent access to the customers; Bimetallic screw and barrel can meet 60-120phr high fill formula production requirements, and turn-key solution is pleased to be provided;
The unit consists of Feeder-PMMA/ASA drying system-Conical (Parallel) double screw extruder-Co extruder-Flat die and feed block-Embossing roller-calibration system-cutting sytem-Stacker-ridge tile calibrator
Producing final product width:880mm/1040mm
Producing final product thickness:1.8-3.0mm
Advantages:
♦  Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel   can guarantee perfect solution;
♦  Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which  ensuresthe good performance and high quality of final product;
♦  T-die adopted hanger style can be applied to produce multi-layer compound material, and flow surface  adopts polish and  electroplated treatment;Calibrator usually adopts 18-22couples cast aluminum module  and each one is composed of bush and  mandrel, completely occlusion, ensures the shape and size of  the product, also cooling method adopts frozen cooling air  which greatly improve cooling effect;
♦  Guillotine cutter ensuing flat and chip free cutting, and tracking cutter especially for thick and high filler  product.
♦  Intelligent PLC controlling system with human-friendly interface make the operation easily and   conveniently;
Work flow and detailed information:
Producing final product thickness:1.8-3.0mm
Advantages:
♦  Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel   can guarantee perfect solution;
♦  Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which  ensuresthe good performance and high quality of final product;
♦  T-die adopted hanger style can be applied to produce multi-layer compound material, and flow surface  adopts polish and  electroplated treatment;Calibrator usually adopts 18-22couples cast aluminum module  and each one is composed of bush and  mandrel, completely occlusion, ensures the shape and size of  the product, also cooling method adopts frozen cooling air  which greatly improve cooling effect;
♦  Guillotine cutter ensuing flat and chip free cutting, and tracking cutter especially for thick and high filler  product.
♦  Intelligent PLC controlling system with human-friendly interface make the operation easily and   conveniently;
Work flow and detailed information:
Feeder | • To feed material into extruder; |
Extruder | • World famous brand electrical component such as   Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
Co-extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Intelligent PLC controlling system with human-friendly interface. |
Flat die and feed block | • Coat hanger type • 5CrNiMo steel and P20 material • Apply to single layer and muti layer with top layer adopts PMMA/ASA co-extrusion • Support trolley is include |
Embossing roller | • Speed driving by frequency inverter • Compacting control by pneumatic • Offer the pattern on surface of product |
Calibration table | • Speed driving by frequency inverter •Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush andmandrel, completely occlusion, ensures the shape and size of the product •Cooling method adopts both air fan and frozen cooling air which greatly improve cooling effect •Independent operation panel for convenient operation |
Cutting system | •Guillotine cutter ensuing flat and chip free cutting • Tracking cutter especially for thick and high filler product. •Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently |
Ridge tile calibrator | • Hydraulic driving • High quality cast aluminum material • Double station heating oven is include |
Stacker | •Stainless steel304 as touching material |
Main elements brand:
♦ Motor: Siemens, WEG, SEW
♦ Gear reducer: SEW, FALK
♦ Bearing: SKF, FAG, NSK
♦ Air cylinder: Festo, SMC, AirTac
♦ PLC interface and module: Siemens, Schneider, Beckhoff
♦ Frequency inverter: ABB, Schneider, Siemens
♦ Servo motor: Lenze, Delta
♦ Pressure sensor: Dynisco, Gefran
♦ Low voltage component: Siemens, Schneider, Omron, LS
♦ Temperature controller: Omron, RKC
♦ Solid state relay: Crydom, Celduc
Technical Parameter:
Material | Width | Thickness | Extruder Model | Designed Output |
ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE80/156 | 350-400kg/h |
ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE92/188 | 500-550kg/h |
Why choose ACEEXTECH:
• Specialized R & D team involved in plastic extrusion industries over 25years.
• Ability to provide the customized plastic extrusion solutions.
• Complete sales system covering the pre-sales, sales and after-sales service jobs.
• Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets.
Our service:
♦  Ability to provide the customized plastic extrusion solutions;
♦  Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc;
♦  Complete sales system covering the pre-sales, sales and after service jobs;
♦  Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets;
♦  Commissioning & installation service in customer plant and free training to client labors.
In order to provide you the specific proposal, please advise:
♦  Basic drawing of final product request to be provided;
♦  Output capacity will be need;
Contact to ACEEXTECH:Â
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512
Fax:+86-512Â Â Â
Mobile/hatsApp: +86
Website:Â
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600
• Specialized R & D team involved in plastic extrusion industries over 25years.
• Ability to provide the customized plastic extrusion solutions.
• Complete sales system covering the pre-sales, sales and after-sales service jobs.
• Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets.
Our service:
♦  Ability to provide the customized plastic extrusion solutions;
♦  Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc;
♦  Complete sales system covering the pre-sales, sales and after service jobs;
♦  Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets;
♦  Commissioning & installation service in customer plant and free training to client labors.
In order to provide you the specific proposal, please advise:
♦  Basic drawing of final product request to be provided;
♦  Output capacity will be need;
Contact to ACEEXTECH:Â
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512
Fax:+86-512Â Â Â
Mobile/hatsApp: +86
Website:Â
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600
Geagle Intelligent Sanitary Wares Co., Ltd. , http://www.zhanying-china.com