Mold is the basic industry of the national economy. The development level of the mold industry represents, in a sense, the level of industrial development of a country. More than 80% of the products in the automotive, electronics, telecommunications, aerospace and other industries that China focuses on develop are molded by the mold. Due to the characteristics of the mold itself, most of the modern mold enterprises are characterized by technology-intensive, capital-intensive and high-quality labor-intensive and high social benefits. The mold manufacturing industry has become a part of the high-tech manufacturing industry.
1. The rapid development of the mold industry Under the premise of the rapid development of the current manufacturing industry, as China becomes a manufacturing country and becomes a mold manufacturing country, the domestic mold industry has developed rapidly. The Chinese mold industry has approached the 100 billion yuan mark, and it has already formed a huge production scale. Taking the mold enterprises in the Beijing area as an example, Beijing has more than 200 mold companies and can produce hundreds of thousands of molds each year. According to a leader of the Beijing Modeling Association, the industries in the automotive, electronics, energy conservation and environmental protection sectors that are currently under development in Beijing require a lot of support from the mold industry. Of course, this will also promote the rapid development of the mold manufacturing industry in Beijing. Although the development of mold enterprises in Beijing was uneven, there were still representative companies and products such as BYD Auto Stamping Dies, Great Wall Peony Plastic Extrusion Dies, and Kandy Puri Precision Multi-Station Progressive Dies.
Judging from the level of China's mold development in 2009, the performance of the mold industry has been as follows: the length of large-scale progressive mold has exceeded 3m, precision progressive mold has been matched with 2000 times/min high-speed punch; hot runner mold and gas auxiliary mold have Has reached the international level; while CAD/CAM technology has been popularized, CAE technology has been applied more and more widely, CAD/CAE/CAM integration technology has been developed, and achieved good results; new mold structure, new varieties, new technology, The innovative results of new materials are constantly emerging and the number of patents is increasing.
The multi-position progressive die and precision die represent the development direction of the stamping die, with high precision requirements and long life requirements, mainly for the IT electronic information industry, semiconductor precision components, terminal connectors, and mobile phone cases. According to a person in charge of an IT mold company in Beijing, IT molds have a considerable foundation in China and have introduced advanced foreign technology and equipment. Products produced by individual companies have reached the world level, but most companies still have large gaps. The total supply is also in short supply and imports are high. Supports for ultra-large scale integrated circuits, supporting lead frames of 100 feet or more and lead gaps of 0.2 mm or less, supporting precision miniature connectors with an accuracy of 5 mm or more, supporting miniature motor cores with a diameter of 1.6 mm or less, and providing tubes and electrons And other supporting precision molds are the top priorities for development.
Experts predict that in the future, the focus of the mold industry development will be to meet a large number of needs, but also have a higher technical content, especially at present the domestic mold can not be self-sufficient, need a lot of imports and can represent the direction of development of large, sophisticated, complex, long Life mold. As China’s mold products have a large price advantage in the international market, mold products with good export prospects will also become the focus of development.
2. Talent has become a bottleneck restricting the development of the mold industry. According to a leader of the Beijing Modeling Association, equipment, materials, and software of the Chinese mold industry can be imported from abroad. There is no difference between these countries and foreign countries. As long as they are willing to invest, these are It can be the best in the world. The industry generally believes that compared with the mold industry in developed countries, the mold industry in China is truly talented, process-oriented and management-oriented. Take management, foreign advanced management, a person can operate three or four machine tools at the same time, up to eight can be achieved, the management level is high, the quality of personnel is high, can basically achieve unmanned operation. However, China's mold industry can not, because China's talent is still relatively small.
A person in charge of an IT mold enterprise in Beijing believes that young people are not willing to go to the scene and are unwilling to endure hardship. In the mold processing industry, in particular, experienced engineers and technicians are needed, and they need a lot of practice. - Examination. In the mold processing industry, there is a very common phenomenon, that is, some old masters, old experts, have been busy in the first line since the sixties and seventies, because companies need their valuable experience.
Many people believe in advanced production equipment and believe that as long as there are a large number of imported equipment, they can produce high-end, precision molds. Despite the fact that this is true, we also need to introduce a large number of high-end, precision machining equipment such as electric discharge machines, wire cutting machines, precision grinding machines, and machining centers from abroad. But as long as there are advanced equipment and software, we can suddenly become a mold manufacturing powerhouse. Qualified foreign talents not only can operate various machine tools, but also can design molds and write processing programs. In the course of processing, they can find out inadequacies and improve and modify them. It can be said that such talents are the mold industry. The most needed talent.
At present, mold design talents and CNC machining talents have been? - Become a shortage in the talent market. As far as Dongguan City of Guangdong Province is concerned, “Dongguan City Mould Design Talent Training Project†has trained 19,563 skilled workers in Dongguan. According to the statistics of Zhitong Talent Market, in recent years, mold enterprises have purchased a large number of numerical control equipment. At the same time, they urgently need a large number of technical personnel for mold design, numerical control programming, and CNC machine tool operation and maintenance. However, there is not much reserve for such talents in the talent market. It is more difficult for companies to find suitable talents in the talent market. Statistics show that only Dongguan's mold talent needs a gap of more than 50,000.
3. The management system calls for the improvement of personnel leanness, “lean†management, and already-become a model of personnel management in the mold manufacturing countries. Mold enterprises in Europe and the United States and other developed countries are not large in scale, and their number of employees is less than 100. The number of mold companies is generally between 20 and 50. The configuration of various types of personnel in enterprises is very streamlined. There is more than one person in the enterprise, and there are more than one person. There are no idlers within the company. The ideas of lean production and "lean" management have been well reflected. Most domestic mold companies still have serious shortcomings in personnel management and personnel quality. This is also the real source of the gap between Chinese mold enterprises and developed countries.
Most mold companies in Europe and the United States are focused on the needs of various types of molds in the automotive and electronics industries, and determine their own product positioning and market positioning. In order to survive and develop in the market competition, each mold manufacturer has its own superior technologies and products and adopts specialized production methods. Most of the mold companies in Europe and the United States have a long-term cooperation of mold users, and there are also a batch of mold production D-for manufacturers around the large mold companies. This reciprocal, mutually beneficial, win-win, and coexistence partnership has continued for 30 to 40 years.
Adopt advanced management information system to realize integrated management. - Become a mold enterprise development trend. Mold enterprises in Europe and the United States, especially large-scale mold companies, basically implemented computer management. From the production planning, process development, to quality inspection, inventory, statistics, etc., computers are commonly used. Various departments within the company can share information through computer networks. In China, experts have long been calling for more information and information management. However, today, most companies still lag behind in production management methods and are far from informationization and automation.
Fortunately, in many mold enterprises in China, R&D and innovation capabilities have been greatly improved, and many new technologies have also been widely used. For example, research and development and application of three-dimensional design technology, research and development of information technology management technology, development and application of dual-material (color) injection molding technology, stamping and forming technology of equal thickness welding plate, and hot-press forming technology of high-strength plate. With the attention of mold enterprises to talents and management, with the application of various new technologies in the mold industry, the mold industry will usher in a vigorous period of development.
A person in charge of an IT mold enterprise in Beijing believes that young people are not willing to go to the scene and are unwilling to endure hardship. In the mold processing industry, in particular, experienced engineers and technicians are needed, and they need a lot of practice. - Examination. In the mold processing industry, there is a very common phenomenon, that is, some old masters, old experts, have been busy in the first line since the sixties and seventies, because companies need their valuable experience.
Many people believe in advanced production equipment and believe that as long as there are a large number of imported equipment, they can produce high-end, precision molds. Despite the fact that this is true, we also need to introduce a large number of high-end, precision machining equipment such as electric discharge machines, wire cutting machines, precision grinding machines, and machining centers from abroad. But as long as there are advanced equipment and software, we can suddenly become a mold manufacturing powerhouse. Qualified foreign talents not only can operate various machine tools, but also can design molds and write processing programs. In the course of processing, they can find out inadequacies and improve and modify them. It can be said that such talents are the mold industry. The most needed talent.
At present, mold design talents and CNC machining talents have been? - Become a shortage in the talent market. As far as Dongguan City of Guangdong Province is concerned, “Dongguan City Mould Design Talent Training Project†has trained 19,563 skilled workers in Dongguan. According to the statistics of Zhitong Talent Market, in recent years, mold enterprises have purchased a large number of numerical control equipment. At the same time, they urgently need a large number of technical personnel for mold design, numerical control programming, and CNC machine tool operation and maintenance. However, there is not much reserve for such talents in the talent market. It is more difficult for companies to find suitable talents in the talent market. Statistics show that only Dongguan's mold talent needs a gap of more than 50,000.
3. The management system calls for the improvement of personnel leanness, “lean†management, and already-become a model of personnel management in the mold manufacturing countries. Mold enterprises in Europe and the United States and other developed countries are not large in scale, and their number of employees is less than 100. The number of mold companies is generally between 20 and 50. The configuration of various types of personnel in enterprises is very streamlined. There is more than one person in the enterprise, and there are more than one person. There are no idlers within the company. The ideas of lean production and "lean" management have been well reflected. Most domestic mold companies still have serious shortcomings in personnel management and personnel quality. This is also the real source of the gap between Chinese mold enterprises and developed countries.
Most mold companies in Europe and the United States are focused on the needs of various types of molds in the automotive and electronics industries, and determine their own product positioning and market positioning. In order to survive and develop in the market competition, each mold manufacturer has its own superior technologies and products and adopts specialized production methods. Most of the mold companies in Europe and the United States have a long-term cooperation of mold users, and there are also a batch of mold production D-for manufacturers around the large mold companies. This reciprocal, mutually beneficial, win-win, and coexistence partnership has continued for 30 to 40 years.
Adopt advanced management information system to realize integrated management. - Become a mold enterprise development trend. Mold enterprises in Europe and the United States, especially large-scale mold companies, basically implemented computer management. From the production planning, process development, to quality inspection, inventory, statistics, etc., computers are commonly used. Various departments within the company can share information through computer networks. In China, experts have long been calling for more information and information management. However, today, most companies still lag behind in production management methods and are far from informationization and automation.
Fortunately, in many mold enterprises in China, R&D and innovation capabilities have been greatly improved, and many new technologies have also been widely used. For example, research and development and application of three-dimensional design technology, research and development of information technology management technology, development and application of dual-material (color) injection molding technology, stamping and forming technology of equal thickness welding plate, and hot-press forming technology of high-strength plate. With the attention of mold enterprises to talents and management, with the application of various new technologies in the mold industry, the mold industry will usher in a vigorous period of development.
1. The rapid development of the mold industry Under the premise of the rapid development of the current manufacturing industry, as China becomes a manufacturing country and becomes a mold manufacturing country, the domestic mold industry has developed rapidly. The Chinese mold industry has approached the 100 billion yuan mark, and it has already formed a huge production scale. Taking the mold enterprises in the Beijing area as an example, Beijing has more than 200 mold companies and can produce hundreds of thousands of molds each year. According to a leader of the Beijing Modeling Association, the industries in the automotive, electronics, energy conservation and environmental protection sectors that are currently under development in Beijing require a lot of support from the mold industry. Of course, this will also promote the rapid development of the mold manufacturing industry in Beijing. Although the development of mold enterprises in Beijing was uneven, there were still representative companies and products such as BYD Auto Stamping Dies, Great Wall Peony Plastic Extrusion Dies, and Kandy Puri Precision Multi-Station Progressive Dies.
Judging from the level of China's mold development in 2009, the performance of the mold industry has been as follows: the length of large-scale progressive mold has exceeded 3m, precision progressive mold has been matched with 2000 times/min high-speed punch; hot runner mold and gas auxiliary mold have Has reached the international level; while CAD/CAM technology has been popularized, CAE technology has been applied more and more widely, CAD/CAE/CAM integration technology has been developed, and achieved good results; new mold structure, new varieties, new technology, The innovative results of new materials are constantly emerging and the number of patents is increasing.
The multi-position progressive die and precision die represent the development direction of the stamping die, with high precision requirements and long life requirements, mainly for the IT electronic information industry, semiconductor precision components, terminal connectors, and mobile phone cases. According to a person in charge of an IT mold company in Beijing, IT molds have a considerable foundation in China and have introduced advanced foreign technology and equipment. Products produced by individual companies have reached the world level, but most companies still have large gaps. The total supply is also in short supply and imports are high. Supports for ultra-large scale integrated circuits, supporting lead frames of 100 feet or more and lead gaps of 0.2 mm or less, supporting precision miniature connectors with an accuracy of 5 mm or more, supporting miniature motor cores with a diameter of 1.6 mm or less, and providing tubes and electrons And other supporting precision molds are the top priorities for development.
Experts predict that in the future, the focus of the mold industry development will be to meet a large number of needs, but also have a higher technical content, especially at present the domestic mold can not be self-sufficient, need a lot of imports and can represent the direction of development of large, sophisticated, complex, long Life mold. As China’s mold products have a large price advantage in the international market, mold products with good export prospects will also become the focus of development.
2. Talent has become a bottleneck restricting the development of the mold industry. According to a leader of the Beijing Modeling Association, equipment, materials, and software of the Chinese mold industry can be imported from abroad. There is no difference between these countries and foreign countries. As long as they are willing to invest, these are It can be the best in the world. The industry generally believes that compared with the mold industry in developed countries, the mold industry in China is truly talented, process-oriented and management-oriented. Take management, foreign advanced management, a person can operate three or four machine tools at the same time, up to eight can be achieved, the management level is high, the quality of personnel is high, can basically achieve unmanned operation. However, China's mold industry can not, because China's talent is still relatively small.
A person in charge of an IT mold enterprise in Beijing believes that young people are not willing to go to the scene and are unwilling to endure hardship. In the mold processing industry, in particular, experienced engineers and technicians are needed, and they need a lot of practice. - Examination. In the mold processing industry, there is a very common phenomenon, that is, some old masters, old experts, have been busy in the first line since the sixties and seventies, because companies need their valuable experience.
Many people believe in advanced production equipment and believe that as long as there are a large number of imported equipment, they can produce high-end, precision molds. Despite the fact that this is true, we also need to introduce a large number of high-end, precision machining equipment such as electric discharge machines, wire cutting machines, precision grinding machines, and machining centers from abroad. But as long as there are advanced equipment and software, we can suddenly become a mold manufacturing powerhouse. Qualified foreign talents not only can operate various machine tools, but also can design molds and write processing programs. In the course of processing, they can find out inadequacies and improve and modify them. It can be said that such talents are the mold industry. The most needed talent.
At present, mold design talents and CNC machining talents have been? - Become a shortage in the talent market. As far as Dongguan City of Guangdong Province is concerned, “Dongguan City Mould Design Talent Training Project†has trained 19,563 skilled workers in Dongguan. According to the statistics of Zhitong Talent Market, in recent years, mold enterprises have purchased a large number of numerical control equipment. At the same time, they urgently need a large number of technical personnel for mold design, numerical control programming, and CNC machine tool operation and maintenance. However, there is not much reserve for such talents in the talent market. It is more difficult for companies to find suitable talents in the talent market. Statistics show that only Dongguan's mold talent needs a gap of more than 50,000.
3. The management system calls for the improvement of personnel leanness, “lean†management, and already-become a model of personnel management in the mold manufacturing countries. Mold enterprises in Europe and the United States and other developed countries are not large in scale, and their number of employees is less than 100. The number of mold companies is generally between 20 and 50. The configuration of various types of personnel in enterprises is very streamlined. There is more than one person in the enterprise, and there are more than one person. There are no idlers within the company. The ideas of lean production and "lean" management have been well reflected. Most domestic mold companies still have serious shortcomings in personnel management and personnel quality. This is also the real source of the gap between Chinese mold enterprises and developed countries.
Most mold companies in Europe and the United States are focused on the needs of various types of molds in the automotive and electronics industries, and determine their own product positioning and market positioning. In order to survive and develop in the market competition, each mold manufacturer has its own superior technologies and products and adopts specialized production methods. Most of the mold companies in Europe and the United States have a long-term cooperation of mold users, and there are also a batch of mold production D-for manufacturers around the large mold companies. This reciprocal, mutually beneficial, win-win, and coexistence partnership has continued for 30 to 40 years.
Adopt advanced management information system to realize integrated management. - Become a mold enterprise development trend. Mold enterprises in Europe and the United States, especially large-scale mold companies, basically implemented computer management. From the production planning, process development, to quality inspection, inventory, statistics, etc., computers are commonly used. Various departments within the company can share information through computer networks. In China, experts have long been calling for more information and information management. However, today, most companies still lag behind in production management methods and are far from informationization and automation.
Fortunately, in many mold enterprises in China, R&D and innovation capabilities have been greatly improved, and many new technologies have also been widely used. For example, research and development and application of three-dimensional design technology, research and development of information technology management technology, development and application of dual-material (color) injection molding technology, stamping and forming technology of equal thickness welding plate, and hot-press forming technology of high-strength plate. With the attention of mold enterprises to talents and management, with the application of various new technologies in the mold industry, the mold industry will usher in a vigorous period of development.
A person in charge of an IT mold enterprise in Beijing believes that young people are not willing to go to the scene and are unwilling to endure hardship. In the mold processing industry, in particular, experienced engineers and technicians are needed, and they need a lot of practice. - Examination. In the mold processing industry, there is a very common phenomenon, that is, some old masters, old experts, have been busy in the first line since the sixties and seventies, because companies need their valuable experience.
Many people believe in advanced production equipment and believe that as long as there are a large number of imported equipment, they can produce high-end, precision molds. Despite the fact that this is true, we also need to introduce a large number of high-end, precision machining equipment such as electric discharge machines, wire cutting machines, precision grinding machines, and machining centers from abroad. But as long as there are advanced equipment and software, we can suddenly become a mold manufacturing powerhouse. Qualified foreign talents not only can operate various machine tools, but also can design molds and write processing programs. In the course of processing, they can find out inadequacies and improve and modify them. It can be said that such talents are the mold industry. The most needed talent.
At present, mold design talents and CNC machining talents have been? - Become a shortage in the talent market. As far as Dongguan City of Guangdong Province is concerned, “Dongguan City Mould Design Talent Training Project†has trained 19,563 skilled workers in Dongguan. According to the statistics of Zhitong Talent Market, in recent years, mold enterprises have purchased a large number of numerical control equipment. At the same time, they urgently need a large number of technical personnel for mold design, numerical control programming, and CNC machine tool operation and maintenance. However, there is not much reserve for such talents in the talent market. It is more difficult for companies to find suitable talents in the talent market. Statistics show that only Dongguan's mold talent needs a gap of more than 50,000.
3. The management system calls for the improvement of personnel leanness, “lean†management, and already-become a model of personnel management in the mold manufacturing countries. Mold enterprises in Europe and the United States and other developed countries are not large in scale, and their number of employees is less than 100. The number of mold companies is generally between 20 and 50. The configuration of various types of personnel in enterprises is very streamlined. There is more than one person in the enterprise, and there are more than one person. There are no idlers within the company. The ideas of lean production and "lean" management have been well reflected. Most domestic mold companies still have serious shortcomings in personnel management and personnel quality. This is also the real source of the gap between Chinese mold enterprises and developed countries.
Most mold companies in Europe and the United States are focused on the needs of various types of molds in the automotive and electronics industries, and determine their own product positioning and market positioning. In order to survive and develop in the market competition, each mold manufacturer has its own superior technologies and products and adopts specialized production methods. Most of the mold companies in Europe and the United States have a long-term cooperation of mold users, and there are also a batch of mold production D-for manufacturers around the large mold companies. This reciprocal, mutually beneficial, win-win, and coexistence partnership has continued for 30 to 40 years.
Adopt advanced management information system to realize integrated management. - Become a mold enterprise development trend. Mold enterprises in Europe and the United States, especially large-scale mold companies, basically implemented computer management. From the production planning, process development, to quality inspection, inventory, statistics, etc., computers are commonly used. Various departments within the company can share information through computer networks. In China, experts have long been calling for more information and information management. However, today, most companies still lag behind in production management methods and are far from informationization and automation.
Fortunately, in many mold enterprises in China, R&D and innovation capabilities have been greatly improved, and many new technologies have also been widely used. For example, research and development and application of three-dimensional design technology, research and development of information technology management technology, development and application of dual-material (color) injection molding technology, stamping and forming technology of equal thickness welding plate, and hot-press forming technology of high-strength plate. With the attention of mold enterprises to talents and management, with the application of various new technologies in the mold industry, the mold industry will usher in a vigorous period of development.
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