Steel Light Keel Plate Roll Forming Machine, Steel Tracks Light Keel Hat Section Cold Roll Forming Line

KaiGui Machinery is NO.1 and just focusing on Suspension Ceiling T Bar/T Grid Roll Forming Machinery;
Roller and Mould/Die Material and Processing and Heat treatment we do by our own;
Electric control Cabinet and PLC by our own Electric engineer with Superb Performance ;
The Most Automatic, Advanced and Fast Speed while Stable performance;
Fully Automatic Non-stop Flying Cutting off;
Worm Gearbox Reducer Transmission;
Stitching Mould and Patented Steel head Clip Lock Continous Mould;
Perfect service and High standard QC;
Fire-proof Hole and Custmer's Logo on T Bar;
Lifetime QWP (quick weary parts) support and Technology upgrade service.

Product size: H*W(MM)38x35; 38x24; 38x15; 32x24; 32x15; 28x24; 28x15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer's drawing or sample.

⊙ Main Components(A----F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
⊙ Main Parameter:
Stations: 18-24 Stations
Speed: 20--25M/Min(6--7Pcs/Min)
Total Power: 21.2KW(4KW+2.2KW+15KW)
PLC brand: Siemens
Human-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer's Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer
Main Hydraulic station with Accumulator for stable and precise performance

A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with
Main Former Machine

☆ Station/Pass/Pinion: 18 stations
☆ Speed: 20---25M/Min(6--7Pcs/Min)
☆ Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
☆ Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
☆ Stitch: Four Rollers real stitch, can also be used for fake stitch.
☆ Side plate: Thickness 30mm, Polish 6 sides, high precision boring
☆ Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
☆ Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
☆ Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
☆ Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm

C Automatic Punching and Flying Cutting-off System:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
☆ Anti-Fire Hole Die Available on Machine
☆ Cutting: Flying Cutting-Off Contineous working non-stop
☆ Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
☆ Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
☆ Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58--60HRC
☆ Cutting off Length: 3600 or 3660mm
☆ Hole Distance: 150cm or 6"
☆ Custom Logo Punching at same time on Machine Fully Automatic

D Electric PLC control Cabinet
Features:
☆ PLC brand: SIEMENS
☆ Human-Machine Interface: SIEMENS
☆ Inverter: Teco Taiwan brand
☆ Switch Power: Delta Taiwan brand
☆ Wire connection interface: Aviation plug

E Hydraulic stations
Features:
☆ Hydraulic brand: LYHP
☆ Electromagnetic valve: HUADE brand
☆ Accumulator: Nitrogen
☆ Main Hydraulic: 15KW
☆ Secondary Hydraulic: 2.2KW
☆ Color: Any color available

F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is working desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.












 

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