The Qilu chlor-alkali plant pays attention to production optimization. Under the circumstance that the traditional product PVC is profit-dilutive, the company strives to exert the advantages of marginal products such as epichlorohydrin and hydrogen, enabling the epoxy equipment that has been put into production for nearly 20 years to rejuvenate. 11 On the 21st of the month, the device produced a total of 32,027 tons of epichlorohydrin, which completed a production task of 32,000 tons in the whole year in advance. The excellent product rate of the product has always been maintained at 100% and it is sold in full.
Qilu epichlorohydrin plant design value of 32,000 tons annual output, in the past as a chlorine balance device, has maintained at a semi-load state for many years. Since last year, the market for epichlorohydrin has been operating at a high level, with a ton price profit of 10,000 yuan, making it the most profitable product for Qilu. Qilu chlor-alkali plant to seize the opportunity to enhance the profitability of the product, through refined management to ensure continuous overload operation of the device, to create the conditions for the full use of marginal product benefits.
The plant centered on the two main lines of “stable production, high production, cost reduction and efficiency increaseâ€, starting with the unsafe behavior of people and the unsafe status of the materials, and endeavoring to clean up “low standards, old problems,†in professional management of safety, technology, and equipment. The "bad habits" problem has deepened the management of the "three basics" and optimized the operation of the cyclization tower so that the technological indicators are in control at all times and the requirements for overload and stable operation of the equipment are met to the maximum. The workshop also fully implements the economic calculation of the team and reduces labor costs, increases production, and increases the efficiency of “six to six†labor competitions, mobilizes the production enthusiasm of operators, so that the average daily production of epichlorohydrin reaches 106 tons/day, which is higher than the Daily production at full load.
At the same time, the plant is focusing on the status quo of large water users, giving full play to the intelligence of the technicians. It has performed the dichlorohydrin reaction of the epoxy unit and replaced the industrial water with chlorine water instead of the fresh industrial water. Filter press filter, waste water recycling and slaked lime are used for technical transformation, so that the device can save 45 tons of fresh industrial water and reduce 15 tons of waste water per hour on the basis of overload production. The comprehensive qualification rate of wastewater has also been greatly improved. In addition, all economic indicators have reached the best level in history while product output has reached a record high.
Qilu epichlorohydrin plant design value of 32,000 tons annual output, in the past as a chlorine balance device, has maintained at a semi-load state for many years. Since last year, the market for epichlorohydrin has been operating at a high level, with a ton price profit of 10,000 yuan, making it the most profitable product for Qilu. Qilu chlor-alkali plant to seize the opportunity to enhance the profitability of the product, through refined management to ensure continuous overload operation of the device, to create the conditions for the full use of marginal product benefits.
The plant centered on the two main lines of “stable production, high production, cost reduction and efficiency increaseâ€, starting with the unsafe behavior of people and the unsafe status of the materials, and endeavoring to clean up “low standards, old problems,†in professional management of safety, technology, and equipment. The "bad habits" problem has deepened the management of the "three basics" and optimized the operation of the cyclization tower so that the technological indicators are in control at all times and the requirements for overload and stable operation of the equipment are met to the maximum. The workshop also fully implements the economic calculation of the team and reduces labor costs, increases production, and increases the efficiency of “six to six†labor competitions, mobilizes the production enthusiasm of operators, so that the average daily production of epichlorohydrin reaches 106 tons/day, which is higher than the Daily production at full load.
At the same time, the plant is focusing on the status quo of large water users, giving full play to the intelligence of the technicians. It has performed the dichlorohydrin reaction of the epoxy unit and replaced the industrial water with chlorine water instead of the fresh industrial water. Filter press filter, waste water recycling and slaked lime are used for technical transformation, so that the device can save 45 tons of fresh industrial water and reduce 15 tons of waste water per hour on the basis of overload production. The comprehensive qualification rate of wastewater has also been greatly improved. In addition, all economic indicators have reached the best level in history while product output has reached a record high.
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